The 3 Layer Roll Forming Machine is a widely used equipment in the construction and building materials industry, which can press metal sheets and other materials into three-layer tile shaped products with specific shapes and sizes through multiple processes. Here is a detailed introduction:
Structure and Working Principle
Structure: It mainly consists of feeding device, main engine, transmission system, hydraulic system, electrical control system, and discharge device. The feeding device is used to place the boards to be processed and guide them into the main machine; The host includes multiple rolling mill groups to gradually shape the sheet metal; The transmission system is responsible for transmitting power to make the rolling mill rotate; Hydraulic system controls cutting and partial pressing actions; The electrical control system achieves accurate control and parameter setting of equipment operation; The discharge device is used to collect pressed tile materials.
Working principle: The motor-driven transmission system drives the rotation of the main rolling mill group. The sheet metal enters the main machine from the feeding device and is gradually pressed into a three-layer tile shape under the action of the rolling mill. The hydraulic system controls the cutting tool to perform fixed length cutting according to the set parameters, while the electrical control system monitors and adjusts the entire production process to confirm that the product meets the requirements.
Performance Characteristics
Effect production: It can simultaneously produce three layers of tile materials, significantly improving production efficiency compared to single-layer tile presses. It can operate continuously and meet the needs of large-scale production.
Product diversity: By replacing different molds and adjusting parameters, a variety of specifications and shapes of three-layer tiles can be produced, such as tile types with different wave heights, wave distances, and lengths, to meet different building designs and usage needs.
Accuracy suitability and stability: The rolling mill of the equipment has good processing accuracy, accurate installation and debugging, and with excellent control system, it can protect the pressed tile material with good dimensional accuracy, stable quality, flat tile surface, and smooth lines.
Good degree of automation: adopting PLC programmable controller and touch screen operation interface, easy to operate, can achieve automatic feeding, forming, cutting, counting and other functions, reduce manual intervention, improve production efficiency and product consistency, and also have fault diagnosis and alarm functions, which are convenient for troubleshooting at a suitable speed.
Application Industry
Industrial buildings: commonly used for roof and wall coverings in industrial plants, due to their excellent waterproofing (based on actual reports), thermal insulation, and load-bearing performance, which can effectively protect the internal facilities and production environment of the plant.
Commercial buildings: In commercial buildings such as shopping malls, supermarkets, exhibition halls, etc., they can be used for roof styling and wall decoration, providing a beautiful appearance and excellent protection.
Civil buildings, such as villas in residential communities and sloping roofs in multi story buildings, have good decorative and waterproof properties (based on actual reports) produced by three-layer tile machines, which can increase the aesthetics and practicality of the building.
Temporary buildings: They are also widely used in some temporary constructions, such as construction site dormitories, warehouses, and prefabricated houses, due to their convenient installation and low cost.