The 960 glazed tile Roll Forming Machine is an equipment used for producing glazed tiles. The following is its related introduction:
Main parameters
Dimensions: Approximately 6400mm × 1300mm × 950mm.
Forming shaft: 45 # quenched and tempered steel with a diameter of 70mm.
Forming wheel: 45 # forged material, plated with hard chromium.
Transmission mode: chain wheel, chain drive.
Motor power: 4KW.
Forming rows: 11 rows.
Molding speed: 8-10m/min.
Pressing thickness: 0.2-0.7mm.
Pressing width: 1200mm, with excellent glass tile effect after molding and a width of 960mm.
Pump station motor power: 3KW.
Gearbox: planetary cycloidal pin, 1:59 speed ratio, 4 # gearbox.
Pressure type oil cylinder: cylinder diameter Φ 125mm, stroke 100mm.
structural composition
Material feeder: used to place the raw materials of the boards to be processed.
Feed import platform: guides the sheet metal to smoothly enter the forming host, playing a role in transition and positioning.
Forming host: It is the core part of the equipment, which gradually rolls the sheet metal into the shape of glazed tiles through multiple forming rollers.
Die pressing device: usually driven by a hydraulic cylinder to move the mold up and down, pressing color steel and other sheets into equidistant sections to form the shape of glazed tiles.
Forming and shearing device: It adopts hydraulic drive and is equipped with a shearing mold, which can accurately cut the pressed sheet according to the set length.
Hydraulic station: provides power for the die pressing device and forming shear device, including hydraulic oil pump, oil tank, oil pipe, solenoid valve and other components.
Computer control system: Adopting PLC industrial computer control system, it can achieve automatic fixed length cutting, automatic counting and other functions, with easy operation and good control accuracy.
Finished product bracket: used to place finished glazed tiles for easy handling and storage.
Performance Characteristics
High production efficiency: The molding speed can reach 8-10m/min, which can be continuously produced and meet the production needs of a certain scale. The effect is excellent, improving production efficiency and reducing production costs.
Stable product quality: Using excellent forming shafts, forming wheels and other components, the 960 type glazed tiles produced have good dimensional accuracy, regular shape, smooth surface, good appearance and waterproof performance (based on actual reports).
Good degree of automation: Equipped with a fully automatic computerized fixed length cutting system, it can achieve automatic fixed length cutting, reduce manual operation, and improve production efficiency and product quality consistency. The operator only needs to set the relevant parameters on the computer control system, and the equipment can operate automatically according to the settings.
Easy operation and maintenance: The structure of the equipment is customized according to needs, and each component is easy to disassemble and replace, making daily maintenance relatively simple. Moreover, it has the advantages of easy operation, mechanical debugging, and convenient mold replacement, which reduces the technical requirements for operators and also reduces the maintenance costs and downtime of equipment.
Application Industry
Mainly used for roof decoration in the civil construction industry, such as villas, resorts, garden style factories, tourist attractions, pavilions, hotels, exhibition halls, and other buildings. The 960 type glazed tiles produced have a beautiful appearance, antique elegance, and can add a trustworthy style and charm to buildings. At the same time, they also have good waterproof (based on actual reports) and thermal insulation performance, which can effectively protect the roofs of buildings.