The 828-840 double-layer glazed tile Roll Forming Machine is a device used for producing 828mm and 840mm wide glazed tiles. The following is its related introduction:
structural characteristics
Main frame: usually welded with 250H steel, with a sturdy structure and good stability, capable of withstanding various stresses during equipment operation.
Forming mechanism:
Forming shaft: It is generally a 45 # steel solid core with a diameter of 70mm, which has good strength and performance. After quenching treatment, it can be protected from long-term use and is not easily deformed.
Forming pressure roller: made of 45 # steel, polished and plated with hard chromium after forging, rough turning, and CNC precision turning, with a coating of 0.05mm. It is wear-resistant (based on actual reports) and corrosive, which can make the tile forming quality good and the surface smooth.
Transmission system: Adopting chain sprocket chain transmission, such as a 1-inch chain sprocket chain, the transmission is smooth, the transmission efficiency is good, and the maintenance is convenient. It can accurately transmit power and protect the synchronous rotation of each forming roller.
Cutting device: The cutting mold adopts Cr12 high-temperature quenching treatment, and the hydraulic cutting system uses the working principle of gear oil pump, including hydraulic pump station, hydraulic cylinder, solenoid valve, etc., to accurately cut the pressed sheet according to the set length.
Electrical control system: Adopting PLC industrial computer control system, equipped with LCD display screen and bilingual program in Chinese and English, it can achieve automatic cutting to length, automatic counting and other functions, with easy operation and good control accuracy.
Technical Specifications
Equipment dimensions: approximately 6500mm x 1300mm x 1100mm (length x width x height).
Voltage: 3-phase 380V industrial electricity.
Drive power of reducer: 3KW.
Forming rows: 840 forming rows in 11 rows, 828 glazed tiles in 9 rows.
Shaft diameter: 70mm shaft.
Suitable board thickness: 0.3mm-0.8mm.
Medium plate: 14mm concave shaped overall medium plate.
Roll pressing mold: 45 steel forging, rough turning, CNC precision turning, polished and plated with hard chromium, with a coating of 0.05mm.
Production speed: 0-12 meters per minute, with a daily output of approximately 3500 meters.
performance advantage
One machine dual-use: With a double-layer design, it can produce two specifications of glass tiles, 828mm and 840mm, simultaneously, improving equipment utilization, saving equipment investment and land area.
Good product quality: The produced glazed tiles have good dimensional accuracy, regular shape, smooth surface, uniform wave height, and good waterproof (based on actual reports), thermal insulation, and decorative performance.
Good degree of automation: equipped with excellent electrical control system, it can achieve automated production, reduce manual operation, lower labor intensity, improve production efficiency and stability of product quality.
Strong applicability: It can process sheets of various materials, such as color coated sheets, galvanized sheets, etc., with a wide range of applications and can meet the needs of different users.
Convenient maintenance: The equipment structure is customized according to needs, and each component is easy to disassemble and replace. Daily maintenance is simple and can effectively reduce equipment maintenance costs and downtime.